How Long Do High-Flexibility Cables Last?

Each cable type has its own lifespan, and common questions from customers include: "How many cycles can your high-flexibility cable handle?" "How many years can it be used safely?" and "Is there a safety guarantee?"

High-flexibility cables are measured by the number of "reciprocating cycles" they can endure, not by years. Many manufacturers claim their cables can withstand millions of cycles. For equipment that operates quickly and performs several movements per second, the quality of the high-flexibility cable must be robust to prevent early breakage.

So, why is the lifespan of high-flexibility cables measured in cycles? High-flexibility cables are installed inside the drag chains of various industrial machines. When the equipment is operating, the drag chain undergoes frequent bending and reciprocating movements, and the high-flexibility cables bend along with it. The frequency of movement varies depending on the workplace, affecting the cable's lifespan. Faster movement speeds result in shorter cable lifespans, while prolonged usage can also impact longevity.

In summary, the lifespan of high-flexibility cables is generally measured in terms of "reciprocating cycles." However, we often consider the actual years of use, especially in applications where maintenance occurs every few years. If a cable fails before the expected lifespan, it can disrupt normal operations. Thus, we can convert the number of cycles into an estimated lifespan:

Lifespan = Operating Time × Cycles.

Selected ECHU industrial drag cables are designed to last, with a lifespan of up to 15 million reciprocating cycles. This ensures reliable performance even in the most demanding environments. Choose our high-flexibility cables for durability and peace of mind, knowing that your equipment will operate smoothly and efficiently. [Click here]* to contact our specialist.